A junior mining company called “Copper Corp” has obtained the rights to explore and mine a lease in Kalgoorlie, Western Australia. Copper corp has recently signed a contract to supply a copper refinery in China with 20,000 tonnes/annum of copper in concentrate, and therefore requires a process plant design to produce this quantity of product. The refinery will pay Copper Corp 80% of the value of copper in the concentrate based on the current LME (London Metals Exchange) price. The refinery will not pay anything for any gold supplied with the copper concentrate, however there are many dealers in Kalgoorlie who are willing to buy gravity gold at 80% of the current gold price from neighboring mines.
The mine will have an expected lifespan of 14 years.
All the below mentioned engineering tasks must be done in the project report :
Chemical Engineering:
Using the supplied metallurgical test work results, develop a flowsheet to treat the ore and produce a copper concentrate, and, if possible a separate gold concentrate. The deliverables needed are a design criteria, process flow diagram, mass balance and equipment list, with preliminary equipment sizings of the major equipment. Supplied metallurgical test work: Ore mineralogy and elemental analysis, Grade/recovery curves for various beneficiation processes such as flotation, gravity separation and magnetic separation at various ore particle sizes
References:
• Ullman
• Wills
• Perry
Mechanical Engineering:
Mechanical engineers are required to size the pumps and main process lines. They are also required to select the appropriate material for the piping in the tailings area.
Electrical Power:
The process plant will need to generate its own power, as the nearby power line is already at full capacity. It is estimated that the process plant will require around 10 MW of power. Design the generation and transmission system to supply the process plant with 10 MW of power.
Civil Engineering:
Civil engineers are required to design the foundations and support structure for the tailings thickener, tailings pumps and tailings line to the Tailings dam. They are also required to design
the tailings dam to safely contain the tails stream from the first 4 years of operation.
Control and Instrumentation:
Control and instrumentation engineers are required to determine the control philosophy for the tailings area and recommend an instrumentation regime. “Copper corp” have stated that they
prefer an automated system rather than a manual system due to the high labour costs in regional Western Australia. Enough instrumentation must be included to run the plant as automatically as possible, without going overboard.
All disciplines:
P&ID:
A Piping and Instrumentation Diagram for the tailings area is required. All disciplines need to work together to provide their input into the P&ID.
Logistics:
The product needs to be transported to the port at Esperance. Give a qualitative description of how the product will be transported to Esperance. For each transport option chosen, the relative costs, flexibility of the option and the environmental and social impacts need to be discussed.
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I am a final year engineering student doing Masters in Electrical Power Engineering. I am writing this email to briefly introduce what i exactly expect to be in there in my engineering report. Project Title : Feasibility Study of Copper Concentrator. Project Aim : A junior mining company called “Copper Corp” has obtained the rights to explore and mine a lease in Kalgoorlie, Western Australia. Copper corp has recently signed a contract to supply a copper refinery in China with 20,000 tonnes/annum of copper in concentrate, and therefore requires a process plant design to produce this quantity of product. The refinery will pay Copper Corp 80% of the value of copper in the concentrate based on the current LME (London Metals Exchange) price. The refinery will not pay anything for any gold supplied with the copper concentrate, however there are many dealers in Kalgoorlie who are willing to buy gravity gold at 80% of the current gold price from neighboring mines. The mine will have an expected lifespan of 14 years. Tasks to be done are: Chemical Engineering: Using the supplied metallurgical test work results, develop a flowsheet to treat the ore and produce a copper concentrate, and, if possible a separate gold concentrate. The deliverables needed are a design criteria, process flow diagram, mass balance and equipment list, with preliminary equipment sizings of the major equipment. Supplied metallurgical test work: Ore mineralogy and elemental analysis, Grade/recovery curves for various beneficiation processes such as flotation, gravity separation and magnetic separation at various ore particle sizes References: · Ullman · Wills · Perry Mechanical Engineering: Mechanical engineers are required to size the pumps and main process lines. They are also required to select the appropriate material for the piping in the tailings area. Electrical Power: The process plant will need to generate its own power, as the nearby power line is already at full capacity. It is estimated that the process plant will require around 10 MW of power. Design the generation and transmission system to supply the process plant with 10 MW of power. Civil Engineering: Civil engineers are required to design the foundations and support structure for the tailings thickener, tailings pumps and tailings line to the Tailings dam. They are also required to design the tailings dam to safely contain the tails stream from the first 4 years of operation. Control and Instrumentation: Control and instrumentation engineers are required to determine the control philosophy for the tailings area and recommend an instrumentation regime. “Copper corp” have stated that they prefer an automated system rather than a manual system due to the high labour costs in regional Western Australia. Enough instrumentation must be included to run the plant as automatically as possible, without going overboard. All disciplines: P&ID: A Piping and Instrumentation Diagram for the tailings area is required. All disciplines need to work together to provide their input into the P&ID. Logistics: The product needs to be transported to the port at Esperance. Give a qualitative description of how the product will be transported to Esperance. For each transport option chosen, the relative costs, flexibility of the option and the environmental and social impacts need to be discussed. IMP NOTE: The most important topics to be covered are; – Copper price forecast – Financial analysis of entire project including the Profitability – Copper process flow reseach – Gravity gold process research – PID (Pipeline & Instrumentation Diagram) of Copper process – Design criteria of process equipment – cost estimate of mechanical equipment – design of electricity power generation plant – design foundation and support structure of tailings thickener – Design foundation and support structure of tailing pumps – Design instrumentation regime It;s my humble request that please keep the work plagarisim free at all times.
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